Ready to Eat and Packaged Food

Frozen and Refrigerated Prepared Meals, Ready to Eat Foods

In fast-moving categories like ready-to-eat meals, snacks, frozen, and packaged foods, shelf space is valuable, and time is unforgiving. When a contamination issue arises, producers must move quickly to protect their product, maintain retailer confidence, and avoid costly disruptions. FlexXray provides high-speed inspection and reliable support to help keep production on track and your brand where it belongs: in the marketplace.

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Here are the foreign material contamination pain points our cutting-edge X-ray and CT inspection process can help address:

  • High Volume, Low Margin
  • Retailer & Customer Expectations
  • Diverse Product Formats
  • Compliance & Oversight

High Volume, Low Margin

RTE and packaged food lines are built for efficiency. Any downtime caused by quality issues—especially foreign material contamination—can halt production, threaten distribution contracts, and cut directly into already slim margins. FlexXray offers fast turnaround, same-day sample testing, and multiple nationwide locations to ensure your product stays in motion instead of on hold.

Retailer & Customer Expectations

Large retailers hold suppliers accountable to strict delivery schedules, and consumers expect consistent quality every time. A single contaminated lot can result in chargebacks, lost shelf space, or damage to long-standing relationships. We help you retain as much product as possible, providing detailed inspection records and photographic evidence to support traceability and demonstrate due diligence.

Diverse Product Formats

Packaged foods come in all shapes and forms—trays, bags, pouches, cartons—and often include multiple components or processing steps that can introduce risk. Our systems adapt to a wide range of formats, with customized inspection protocols that align with your specific process, packaging, and QA requirements.

Compliance & Oversight

From USDA-regulated facilities to SQF-certified plants, documentation and transparency are crucial. Inspections must meet food safety standards while fitting seamlessly into a fast-paced production environment. All FlexXray facilities are food safety-certified and equipped to provide temperature control, secure lot tracking, and full access for your QA team during inspection.

Dealing with
Something
Other Than
Foreign
Material?

See Our Flexible Solutions

Dealing with Something Other Than Foreign Material?

Additional Resources

Foreign Material Contamination in Frozen Foods
Lost and Found – Contherm Blade
Lost and Found – Stone

An example of CT imaging of foreign material in a frozen pizza product.

See How We Help the
Ready-to-Eat and Packaged Food Industry

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FlexXray is a leading provider of X-ray inspection and contaminant retrieval services. We help 1,100+ businesses protect their products, keeping customers safe. We provide food safety resources and educational content to impact the food and manufacturing industries. If your product has a foreign contaminant, FlexXray can find it.

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